OFFICIAL PRODUCT DIRECTORY // 5 CORE MANUFACTURING VERTICALS

Engineered Across 5 Core Product Verticals.

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Turning ideas into reality
Complete Industrial & Workplace Solutions

From heavy-duty high-bay pallet racking and intralogistics carts to 5S shop floor workstations, cleanroom systems, and automated conveyor lines — Genious Engineering manufactures turnkey industrial solutions engineered to micro-tolerances and certified to ISO 9001:2015 quality standards.

05 VERTICALS
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38+ SOLUTIONS
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Serum Institute of India
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Coca-Cola India FMCG & BEVERAGES
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JSW Group HEAVY STEEL & ENERGY
Asian Paints
Asian Paints COATINGS & CHEMICALS
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Mahindra Logistics AUTOMOTIVE & 3PL
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Kirloskar Pneumatic
Kirloskar Pneumatic COMPRESSORS & HEAVY M/C
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1 VERTICAL 01 // STRUCTURAL WAREHOUSING SYSTEMS

Racks & Warehousing

High-tensile cold-rolled steel storage systems engineered for maximum cubic volumetric efficiency. Built with robotic column punching, 7-tank hot phosphating, and 80-100 µm powder coating for heavy industrial logistics.

LOAD: UP TO 3,000 KG / LEVEL Consult Racks Specialist
V1 // LINE 01 Heavy Duty Storage Rack

Heavy Duty Rack

High-bay selective pallet racking engineered for heavy warehouse logistics. Cold-rolled structural uprights with boltless adjustable box beams.

Load Rating:500 – 3,000 kg / level
Standard Height:Up to 8,000 mm
Material Grade:IS 2062 Grade E250
V1 // LINE 02 Slotted Angle Storage Rack

Slotted Angle Rack

Versatile bolt-together shelving for spares, tool cribs, and retail stockrooms. High-rigidity corner gusset plates and multi-tier adjustable shelves.

Load Capacity:100 – 250 kg / level
Pitch Step:25 mm Increments
Finish:Powder Coated Epoxy
V1 // LINE 03 Industrial Mezzanine Floor

Mezzanine Floor

Multiplies usable plant floor space by 200% to 300% without civil construction. Hollow section columns, heavy chequered plate decking, and safety handrails.

Deck Load:300 – 1,000 kg / m²
Tiers:1 to 3 Tier Levels
Flooring:Chequered / Grating
V1 // LINE 04 Heavy Cantilever Rack

Cantilever Rack

Ideal for pipes, steel bars, timber, and sheet metal stock. Zero front-column obstruction allows uninterrupted overhead crane access.

Arm Load:500 – 2,500 kg / arm
Arm Length:600 – 1,500 mm
Configuration:Single / Double Sided
V1 // LINE 05 Die Storage Rack Drawer Type

Die Storage Rack

Roll-out drawer slide rack for heavy stamping dies and injection moulds. Heavy bearing sliders with individual drawer safety latches.

Drawer Load:1,000 – 2,500 kg / level
Drawer Extension:65% to 100% Pull-out
Crane Access:Full Overhead Access
V1 // LINE 06 Metal Body Stackable Pallet

Stackable Pallet

Heavy-gauge corrugated steel body stackable pallet. Self-aligning conical feet allow safe 4-high vertical stacking without racking.

Load Rating:1,000 – 3,000 kg
Stack Rating:Up to 10T Static Stack
Handling:4-Way Forklift Entry
V1 // LINE 07 Selective Pallet Racking

Selective Pallet Racks

100% direct access to every pallet position. Accommodates standard GMA, Euro pallets, and customized industrial skid fixtures.

Direct Access:100% Selectivity
Load / Pallet:1,000 – 3,000 kg
Forklift Match:Reach Truck / VNA
V1 // LINE 08 FIFO Bin Storage Rack

FIFO Bin Storage Rack

Gravity roller flow track system for line-side kitting and parts replenishment. Strictly enforces First-In First-Out inventory rotation.

Principle:FIFO Gravity Flow
Bed Incline:3° – 5° Adjustable
Tracks:Heavy Plastic/Steel Rollers
2 VERTICAL 02 // INTRALOGISTICS & MOBILITY SOLUTIONS

Material Handling Equipments

Rugged shop-floor transport carts, tractor trailer trains, hydraulic lifting tables, and manual pallet trucks engineered to withstand continuous abuse in high-output machine shops and assembly lines.

CAPACITY: UP TO 5,000 KG Consult Handling Specialist
V2 // LINE 01 FPO Bin Kitting Trolley

Kitting Trolley

Multi-tier assembly line kitting cart accommodating 20 to 60 plastic FPO bins. Reduces operator walking waste with smooth polyurethane casters.

Bin Capacity:20 – 60 FPO Bins
Load Capacity:250 – 500 kg
Mobility:4 Swivel PU Casters
V2 // LINE 02 Industrial Platform Trolley

Platform Trolley

Heavy-duty pressed steel deck platform cart with all-around protective rubber bumper and precision ball bearing polyurethane wheels.

Load Capacity:300 – 1,000 kg
Standard Decks:900x600, 1200x750 mm
Wheel Type:200mm Cast Iron PU
V2 // LINE 03 Tractor Trailer Tow Cart

Tractor Trolley

High-capacity industrial tugger train trailer with fifth-wheel turntable steering. Spring-loaded tow bar and automotive-grade solid rubber tires.

Tow Capacity:1,500 – 5,000 kg
Steering:Turntable Axle Steering
Train Tugger:Rear Hitch Linked
V2 // LINE 04 Wiremesh Cage Trolley

Wiremesh Cage Trolley

High-security parts transit cart with welded mesh walls, fold-down access gate, and central brake locking system for machine shops.

Load Capacity:300 – 1,000 kg
Mesh Pitch:50x50 mm Heavy Wire
Gate Type:Half Drop / Lockable
V2 // LINE 05 Manual Pallet Truck

Pallet Truck

Heavy manual hydraulic hand pallet truck with leak-proof cast pump, three-position control lever, and tandem polyurethane load wheels.

Capacity:2,500 – 3,500 kg
Fork Length:1150 mm / 1220 mm
Fork Width:550 mm / 685 mm
V2 // LINE 06 Scissor Lift Table & Trolley

Scissor Lift Trolley

Mobile hydraulic elevation cart. Eliminates repetitive operator bending with foot-pedal pump elevation and hose-burst safety check valves.

Load Capacity:300 – 1,500 kg
Lift Stroke:300 – 1,500 mm
Actuation:Foot Pump / Electric
V2 // LINE 07 Industrial Gas Cylinder Trolley

Gas Cylinder Trolley

Safe handling cart for single or dual industrial oxygen/acetylene gas cylinders. Heavy-duty safety retaining chains and large 250mm solid rubber wheels.

Cylinder Fit:Single / Dual Cylinders
Safety Restraint:Heavy Chain Latch
Rear Wheels:Castor Stabilizers
V2 // LINE 08 Industrial Tipping Trolley

Industrial Tipping Trolley

Machining chip and scrap dump cart with balanced forward tipping mechanism, integrated coolant drain valve, and forklift pocket sleeves.

Volume Capacity:250 – 600 Litres
Dumping:Self-Balanced Pivot
Fluid Drainage:Integrated Coolant Tap
3 VERTICAL 03 // 5S LEAN PRODUCTION ENVIRONMENTS

Shop Floor Solution

Modular workstations, anti-static ESD benches, heavy CNC tool storage cabinets, forklift maintenance safety cages, and visual management boards engineered to 5S lean manufacturing principles.

ANSI/ESD S20.20 • 5S COMPLIANT Consult Tooling Specialist
V3 // LINE 01 Assembly Work Table

Assembly Work Table

Heavy mechanical assembly station outfitted with tool balancer rail, glare-free LED lighting, louver panels for parts bins, and bottom footrest.

Load Capacity:500 – 1,500 kg
Structure:Heavy Box Section Welded
Power Integration:Modular MCB Sockets
V3 // LINE 02 Inspection Workstation

Inspection Workstation

High-precision metrology and quality assurance testing station. Features 1500 Lux anti-shadow lighting, monitor arms, and micrometer drawers.

Lighting:1500 Lux Anti-Glare
Worktop:High-Density / Granite Fit
Displays:Dual VESA Mount Arms
V3 // LINE 03 Tool Cabinet Cupboard

Tool Cabinet

Heavy industrial tool storage cabinet with full-extension ball bearing telescopic drawer sliders, central master locking, and internal dividers.

Drawer Load:75 – 150 kg / drawer
Locking:Central Safety Interlock
Slides:100% Telescopic Ball
V3 // LINE 04 Anti-Static ESD Workstation

ESD Workstation

Electrostatic dissipative bench compliant with ANSI/ESD S20.20 standards. Dissipative laminate top, earthing cord point, and component louvers.

ESD Resistance:10⁶ to 10⁹ Ohms/sq
Load Rating:300 – 800 kg
Compliance:IEC 61340-5-1
V3 // LINE 05 Forklift Safety Cage Maintenance Pallet

Maintenance Forklift Safety Cage Pallet

Certified high-elevation maintenance cage. Full-height back protective mesh, heel safety locking pin, and internal harness attachment eyelets.

Safe Working Load:300 kg (2 Persons + Tools)
Safety Rails:1100 mm Perimeter
Flooring:Anti-Slip Chequered
V3 // LINE 06 Mobile Industrial Ladder Trolley

Industrial Ladders

Mobile warehouse ladder with spring-loaded self-locking safety brake that engages when operator steps on rungs. Anti-slip serrated treads.

Step Range:3 to 12 Steps
Safety Brake:Weight-Engaged Lock
Handrail:3-Sided 1000mm Rail
V3 // LINE 07 Raw Material Storage Pallet

Raw Material Pallet

High-capacity structural steel pallet for heavy billets, raw forgings, and castings. Skid base design prevents plant epoxy floor point loading.

Load Capacity:2,000 – 5,000 kg
Handling:Forklift / Crane Slings
Construction:Heavy Channel & SHS
V3 // LINE 08 Tool Storage Cabinet with Casters

Tool Storage Cabinet

Mobile CNC tooling trolley with multi-drawer organizer, anti-tilt safety latch, and heavy polyurethane lockable caster wheels.

Mobility:Total Lock Casters
Locking:Central Cylinder Lock
Finish:Scratch-Proof Powder Coat
4 VERTICAL 04 // WORKPLACE & HUMAN RESOURCE INFRASTRUCTURE

Storage & HR Solutions

Turnkey corporate workplace furnishings, acoustic cubicals, personal employee change room lockers, heavy office file storage cupboards, SS canteen dining tables, and cleanroom cross-over benches.

FOOD-GRADE SS 304 • ERGONOMIC CLASS-A Consult Workplace Architect
V4 // LINE 01 Office Workstation and Cubicals

Office Workstation

Modular 2/4/6 person corporate workstations with 60mm acoustic fabric tiles, concealed power raceways, and 3-drawer mobile pedestals.

Partitioning:60mm Aluminum Tile
Worktop:25mm Pre-Lam Particle
Cable Raceway:Concealed Aluminum
V4 // LINE 02 Change Room Personal Lockers

Change Room Lockers

Multi-tier staff lockers with louvered ventilation slots, cardholder index slots, and anti-theft cam locks for high-traffic employee changing facilities.

Tiers:1 to 6 Tier Columns
Material:0.8mm – 1.2mm CRCA Steel
Ventilation:Die-Punched Louvers
V4 // LINE 03 Box File Office Cupboard

Office Cupboard

Heavy-gauge file storage cupboard with 4 adjustable shelves, 3-way shoot bolt locking mechanism, and reinforced double doors for plant records.

Shelves:4 Adjustable (5 Tiers)
Locking:3-Way Shoot Bolt Lock
Shelf Load:80 kg / shelf
V4 // LINE 04 SS Canteen Dining Table

SS Canteen Table

Hygienic 4/6/8-seater dining table with integrated swivel stools. Stainless steel 304 top for effortless cleaning and sanitized staff cafeterias.

Seating:4, 6, or 8 Integrated Stools
Top Material:SS 304 Food Grade
Stool Type:Swivel Return Stools
V4 // LINE 05 Pharma Cleanroom Cross Over Bench

Pharma Lab Cross Over Bench

Full Stainless Steel 304 cleanroom step-over bench with integrated shoe storage compartments. cGMP and sterile boundary compliant.

Material:SS 304 Mirror / Satin
Compliance:cGMP / US FDA Cleanroom
Surface Finish:Ra < 0.4 µm Smooth
V4 // LINE 06 Aluminum Office Cabin

Aluminum Office Cabin

Turnkey prefabricated plant supervisor cabin with sound-insulating acoustic panels, toughened glass windows, and lockable doors.

Framework:Anodized Extrusion
Acoustics:Factory Noise Isolated
Deployment:100% Relocatable
V4 // LINE 07 Mobile Phone 60-84 Compartment Locker

Mobile Phone & Valuables Locker

High-density 60 to 84 compartment secure locker for worker smartphone and valuables storage prior to entry into cleanrooms or restricted zones.

Compartments:60, 72, or 84 Doors
Locking:Individual Keys / Padlock
Security:Internal Master Key
V4 // LINE 08 Stainless Steel Industrial Water Cooler

Industrial Water Cooler & Handwash Sink

Heavy all-SS 304 food-grade drinking water chilling cooler and multi-station pedal-actuated hygienic handwash sinks for plant amenities.

Material:Full SS 304 Construction
Cooling Tank:SS 304 Food Grade
Hygienic Flow:Foot / Knee Push Taps
5 VERTICAL 05 // AUTOMATED CONTINUOUS CONVEYANCE

Automation Solution

High-speed motorized roller conveyors, variable frequency belt systems, Z-elevators, automotive assembly slat tracks, and custom PLC control panel enclosures designed for continuous 24/7 manufacturing plants.

VFD MOTORIZED • PLC SCADA INTEGRATED Consult Automation Lead
V5 // LINE 01 Powered Roller Conveyor System

Powered Roller Conveyor

Motorized chain-driven roller conveyor for heavy pallets, casting boxes, and parts totes. Integrated VFD speed control and optical zone sensors.

Load Capacity:100 – 1,500 kg / meter
Speed Range:5 – 30 m/min (VFD)
Drive Motor:SEW Eurodrive / Bonfiglioli
V5 // LINE 02 Gravity Roller Conveyor

Gravity Roller Conveyor

Zero energy consumption free-rolling conveyor for packing zones, carton dispatch lines, and assembly transfer. Zinc-plated precision ball rollers.

Energy Cost:Zero Power (Gravity)
Roller Dia:50 mm Galvanized Steel
Slope Angle:1.5° – 3.0° Incline
V5 // LINE 03 PVC Belt Conveyor

PVC Belt Conveyor

Continuous smooth transport conveyor with high-tensile anti-static or food-grade PVC belt, crowned drive pulleys, and perimeter emergency stop pull-cords.

Belt Type:2-Ply / 3-Ply High-Tensile
Width Range:200 – 1200 mm
Safety:Perimeter E-Stop Wire
V5 // LINE 04 Bucket Belt Z Conveyor

Bucket Belt Conveyor

Z-type steep incline bucket elevator for stamped metal parts, fasteners, and plastic components. Corrugated sidewalls prevent part spillage.

Incline Angle:30° to 75° Steep Incline
Cleat Type:PU Corrugated Sidewall
Application:Hopper Elevated Feeding
V5 // LINE 05 Roller Conveyor System

Roller Conveyor

Modular 90° and 180° tapered roller curves and straight accumulation sections. Seamlessly routes products around factory obstacles and columns.

Configurations:Straight & 90° Tapered
Accumulation:Zero-Pressure (ZPA)
Chassis:Laser-Cut Pressed Steel
V5 // LINE 06 Automation Line Slat Conveyor

Automation Line Conveyor

High-capacity steel slat assembly conveyor engineered for heavy automotive engines, axles, and tractor sub-assemblies in tough oil and heat conditions.

Load Capacity:Up to 3,000 kg / meter
Slat Material:Heavy Formed MS / SS
Drive Chain:Heat-Treated Roller Chain
V5 // LINE 07 Electrical Control Panel Canopy

Electrical Control Panel

Custom IP55/IP65 automation control enclosure canopy. Equipped with Siemens/Schneider PLC, variable speed inverters, and interlocked safety doors.

Ingress Protection:IP55 / IP65 Certified
Sheet Gauge:1.6mm / 2.0mm CRCA
Controls:Siemens / Schneider PLC
V5 // LINE 08 Electro-Hydraulic Scissor Lift Table

Hydraulic Scissor Lift Table

Electro-hydraulic stationary lift table integrated into automated conveyor lines. Features perimeter safety trip-bars and hose-burst velocity fuses.

Load Capacity:500 – 3,000 kg
Stroke Height:Up to 2,000 mm
Safety System:Perimeter Trip Bar
// OFFICIAL 300 DPI INDUSTRIAL ARCHITECTURE CATALOGUE

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