ABOUT GENIOUS ENGINEERING // LEADERSHIP, HERITAGE & MANUFACTURING SCALE

Engineering with Integrity. Scaled for Global Industry.

Headquartered in Maharashtra's premier industrial corridor, Genious Engineering bridges precision sheet metal fabrication, heavy structural engineering, and shop-floor automation into turnkey workplace solutions.

15+
Years of Structural & Fabrication Mastery
92+
Corporate & OEM Enterprise Patrons
500+
Turnkey Factory & Warehouse Deployments
ISO 9001
Certified Quality Management System
FOUNDING VISION // ZERO-DEFECT STRUCTURAL ARCHITECTURE

Architecting High-Yield Workplace Infrastructure.

Founded with the conviction that true manufacturing efficiency begins with rigid structural design, Genious Engineering has evolved into a premier full-spectrum fabrication partner. We eliminate the friction between architectural concept and heavy shop-floor reality.

Where others cut corners on gauge thickness or compromise on surface finishing, our plant operates under an uncompromising principle: every rack, conveyor, and cleanroom station we deliver is engineered to outlast grueling multi-shift cycles under certified ISO 9001:2015 frameworks.

Turnkey Accountability
From 3D SolidWorks GA models to on-site anchor drilling and load sign-off, we manage the entire project lifecycle.
Micro-Tolerance Precision
12.00 kW fiber laser cutting and CNC multi-axis press brakes ensure zero forced fitment on-site.
Genious Engineering Manufacturing Plant
HEADQUARTERS & PLANT BHOSARI • CHAKAN INDUSTRIAL CORRIDOR
EXECUTIVE GOVERNANCE

Leadership Driven by Engineering Precision.

Our leadership combines over 30 years of hands-on industrial fabrication, structural engineering, and enterprise supply chain stewardship.

HEAD • TECHNICAL SALES & RFQ

Shekhar

Spearheading technical estimations, client requirement scoping, custom Bill of Materials (BOM) architecture, and line-side intralogistics consultations for corporate accounts.

+91 84594 24755 (Direct)
HEAD • PLANT OPERATIONS & QA

Operations GM

Directing shop-floor CNC machining, robotic welding cells, 7-tank powder coating operations, and ISO 9001:2015 metrology compliance across multi-shift production cycles.

ISO 9001:2015 Audit Lead
SPECIALIZED DIVISIONS // 7 OPERATIONAL TEAMS

The Teams Behind the Machinery & Output.

Our multidisciplinary engineering teams operate as a unified precision unit — transforming raw steel into certified turnkey plant infrastructure.

Design & Structural FEA Team
CAD/CAM • SOLIDWORKS • ANSYS

Responsible for 3D modeling, General Arrangement (GA) drawings, finite element stress analysis, seismic deflection simulation, and custom tooling fixture architecture.

  • EN 15512 racking calculation sign-offs
  • 24-Hour customer 3D approval turnarounds
  • Team Strength: 8+ Senior Design Engineers
CNC Laser & Sheet Metal Division
12.00 kW FIBER LASER • MULTI-AXIS FORMING

Manages micro-tolerance sheet metal cutting on our 12.00 kW CNC fiber laser, algorithmic nesting for minimal raw material scrap, and multi-axis hydraulic press brake forming.

  • Cutting envelope: Up to 25mm MS & 16mm SS
  • Repeatability: ±0.05 mm bend accuracy
  • Team Strength: 14+ Certified CNC Technicians
Heavy Structural Welding Crew
CERTIFIED 6G • ROBOTIC MIG/TIG • AWS D1.1

Specialized in structural steel fabrication, mezzanine support columns, high-bay baseplates, heavy forklift stillages, and robotic automated welding cells.

  • AWS D1.1 Structural Welding Code adherence
  • Ultrasonic & dye-penetrant weld testing
  • Team Strength: 22+ Structural Fitters & Welders
Surface Treatment & Powder Coating
7-TANK CHEMICAL LINE • 1000 HR CORROSION

Supervises automated 7-tank chemical immersion pre-treatment (degreasing, derusting, phosphating, passivation) and automated electrostatic powder coating with 200°C baking.

  • 80 to 120 μm uniform Dry Film Thickness (DFT)
  • Cross-hatch adhesion ASTM D3359 certified
  • Team Strength: 10+ Coating Specialists
Quality Assurance & Metrology Cell
ISO 9001:2015 • CMM • DEFLECTION TESTING

Executes raw material Mill Test Certificate (MTC) verification, in-process dimensional CMM checks, coating DFT validation, and load deflection tests prior to factory dispatch.

  • 100% Traceability with heat batch numbers
  • Pre-dispatch load deflection sign-off sheets
  • Team Strength: 6+ QA Officers & Metrologists
Pan-India Erection Taskforce
ON-SITE RIGGING • EHS PROTOCOLS • RAPID HANDOVER

Deploys nationwide for turnkey on-site structural assembly, laser leveling, Hilti anchor bolting, MEP conveyor integration, and final client safety sign-off.

  • Weekend shutdown rapid installation capabilities
  • Zero-incident Environmental Health & Safety record
  • Team Strength: 18+ Riggers & Commissioning Engineers
BHOSARI • CHAKAN INDUSTRIAL BELT • MAHARASHTRA

Schedule an Executive Plant Audit & Technical Tour

We welcome procurement teams, plant heads, and supply chain architects to inspect our manufacturing floor in person. Witness our 12.00 kW fiber laser cutting, robotic welding bays, and 7-tank automated powder coating facility firsthand.